CloudRail.Box

Retrofitting with Plug&Play Sensors

Plug&Play Sensors

The CloudRail.Box lets you connect over 12.000 industrial sensors or actuators to any cloud — plug&play in less than a minute. Just plug-in a sensor, select the cloud, and done!
Especially for retrofitting in brownfield environments, this allows you to put additional sensors like e.g. vibration, pressure, temperature and many more on existing machines and send the data to the cloud. CloudRail supports sensors (IO-Link, Digital, Analog) from almost any vendor like for example ifm, Sick, Turck, Pepperl+Fuchs and many more.

Distributed IO-Modules

The CloudRail.Box, uses remote IO-Modules, so called IO-Link Masters, to connect with the sensors. Thanks to IP67 or even IP69K certification, these modules can be installed outside of the cabinet and close to the sensor. One CloudRail.Box can talk to up to 8 IO-Modules, as long as they are in the same network. Each IO-Module has either 4 or 8 ports. Connecting an additional IO-Module is as easy as connecting a sensor: Just plug it in!

Each port of an IO-Module can be used as:

  • IO-Link Input (any IO-Link sensor)
  • IO-Link Output (any IO-Link actuator like a light)
  • Digital Input
  • Digital Output (use a 24V relay to e.g. turn on or off heavy loads)
  • Analog Input 4…20mA (with DP2200 adaptor or AL2205 module)
  • Analog Output 4…20mA (with AL2205 module)

Works in Existing Environments (Optional)

The CloudRail.Box can either work with exclusively installed sensors and IO-Modules (usually used for retrofitting old machines) or use existing hardware which is already connected to a PLC. Thanks to a Y-Path, this works without any impacts on the production system.

Using a Y-Path which is part of the IO-Module allows you to use the same IO-Link Master for your control network as well as the CloudRail System. In this setup the IO-Link Master is connected to a PLC using a fieldbus like Profinet. The CloudRail.Box connects through a special IoT-Port, which is completely separated from the control network. All connected sensors can be used with both systems.

The E43406 adaptor is installed directly between an IO-Link sensor and the PLC and splits the signal using a Y-Path. One connection still goes to the PLC (no impact on existing system), while the other is connected with an IO-Module of the CloudRail.Box.

Ready to start your next IIoT project?

Compatibility

The CloudRail.Box works with the following IO-Link Masters and Sensors. We closely work with the leading vendors in this area to continuously increase the list of compatible devices.

IO-Link Masters

IFM (recommended):
All IO-Link masters of the DataLine edition. Connected to the CloudRail.Box via the IoT-port (Y-Path, parallel connection to a PLC possible). Check our Online Shop for complete packages.

AL1300, AL1301, AL1302, AL1303, AL1320, AL1321, AL1322, AL1323 AL1330, AL1331, AL1332, AL1333 AL1340, AL1341, AL1342, AL1343, AL1350, AL1351, AL1352, AL1353, AL1900, AL1920, AL1930, AL1940, AL1950

IFM Website

Turck:
Connected to the CloudRail.Box via the fieldbus port. Important: Please update your CloudRail.Box firmware BEFORE connecting the Turck master.

TBEN-S2-4IOL (beta, no support), TBEN-L5-8IOL (beta, no support)

Turck Website

Comtrol / Pepper+Fuchs:
Connected to the CloudRail.Box via the fieldbus port.

8-PNIO (beta, no support)

Comtrol Website

More IO-Modules coming soon

Sensors

The CloudRail.Box works best with sensors and actuators with an IO-Link interface. Almost all professional sensors for industrial applications already support IO-Link. It is also possible to use digital (1/0) or analog (with IO-Link adaptor) sensors. In total, the CloudRail.Box is compatible with over 12000 sensors and actuators.